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Carburators



 Introduction


The following 2 barrel carburetors fit 4 and 6 cylinder cars. We find these carburators appealing because of the following:

  1. Adaptability
  2. Simple to adjust& tune
  3. Good driveability
  4. Decent fuel milage
  5. Available with automatic chokes
 32/36 DGAV and 38 DGAS Webers
Many 2002 owners who had become frustrated with the stock 2 barrel Solex carburetor switched over to the progressive Weber 32/36 DGAV. This carburetor offered a nice improvement without a lot of cash outlay. A few BMW owners discovered the Weber 38 DGAS. This carburetor represented a decent performance upgrade over a 32/36 DGAV but it didn't work that great out of the box. People who have just bolted the carburetor on complain of poor gas mileage and a lack of top end performance. This carburetor was originally used on a 2800 cc European Ford Capri, so the pilot and main jets were too rich (poor mileage) and the power valve wouldn't kick in at high speeds (lack of top end). The carburetor was a bit pricey; plus we charge more to modify the power valve and re-jet the carb. By the time we bored out the manifold to 38 mm and included an air filter, the bill was out of sight!
The small brass tube just above the booster venturi
is used for discharging fuel into the carburator at high rpm.
   
 40 DFAV Weber
The 40 DFAV Weber carburetor is the hottest 2 barrel carburetor that will bolt on to the stock BMW manifold. It offers a big performance gain over a 32/36 DGAV or 38 DGAS with no appreciable drop in fuel mileage and good drivability. The carburetor has more than a 20% flow advantage over 32/36 DGAV (see carb comparison chart) and is nicely sized for engines in the 2000 cc to 2500 cc range.
The carb has dual 40 mm throttle plates that rotate towards each other by way of a gear tooth arrangement and bolt to a stock BMW 2 barrel manifold but the manifold holes need to be opened up to 40 mm to accommodate the larger carburetor. The air filter housing uses a 3 bolt pattern.
A simple yet very effective 40 DVAF Weber
mounted on a 2500 HiFlo ST Sport Engine

One feature that is quite unique to this carburetor is the high speed enrichment circuit. Just above the booster Venturi of the carburetor is a small discharge tube that flows fuel at high rpm (when velocity is high) and operates independent of the main jet circuit. This high speed circuit is commonly copied and built into the 32/36 Weber Carburetor when run on Formula Fords. This system gets rid of the troublesome power enrichment valve. In general, the power enrichment circuit used on the 40 DFAV carburetor is fool proof.

One of the key factors to the 40 DFAV's great level of performance, economy and drivability can be found in the fact that the fuel and air distribution in the intake manifold is very even. Since both barrels of the carburetor operate at the same time, fuel and air being discharged equally to all runners. On a 32/36 DGAV Weber, fuel and air both discharge over the #2 and #3 runners. This makes an engine run somewhat lean on the outside two cylinders (#1 and #4) because fuel particles will not make the directional change to the back of the intake manifold as easily as air. If you'll notice the stock 2 barrel Solex carburetor, fuel and air cover the outside two runners (#1 and #4) because of this problem.

 
 In conclusion

To date (March, '91) we haven't put a pair of 40 DFAV carburetors on a 6 cylinder engine and, for the most part, we've found that the 32/36 DGAV carbs give satisfactory performance and good drivability.
On 4 cylinder BMW's, the 40 DFAV Weber offers a big performance gain over a 32/36 DGAV or 38 DGAS with no appreciable drop in fuel mileage and good drivability. This carburetor has more than a 20% flow advantage over the 32/36 DGAV (see carb comparison graph) and is nicely sized for engines in the 2000 cc to 2500 cc range. This price, about the same as the 38 DGAS, includes a modified and re-jetted 40 DFAV Weber Carburetor, base gaskets, insulator block, air filter and a bored out 40 mm manifold on exchange.

 

Flow Test of the Stock 2 Barrel Solex Carburator vs. the Weber 2 Barrel Carburators.
 "A Bolt On that Really Performs" - Article contributed by Hank Davis

As a 2002 owner, I have always tried to get more power from that "Old Reliable" two liter motor. Back in the mid seventies I installed a pair of 45 DCOE sidedraft Weber carbs on my '74. The results were less than expected. The drivability was unacceptable in cold weather.

In 1989 I purchased a '76 2002, restored the body and installed a 2200 ST motor from Metric Mechanic, and also installed a 32/36 Progressive Downdraft Weber carb. The drivability was excellent in cold weather. However, the engine's performance went flat at the mid to high RPMs. I suspected it was the lack of a good carburetor system, but I was not willing to endure the drivability problems associated with sidedraft carburetors.

During another one of my projects (another good story) out in Kansas City, Mo. working with Metric Mechanic, Jim Rowe introduced me to the Weber 40 DFAV Carburetor. Jim was "aesthetic" with the results of his testing but the damn thing looked like a 32/36 to me. I know how Jim Rowe operates, if he can get one more CFM of flow - then he is "aesthetic”!!! I did not show much interest until James Fields, Metric Mechanic's service manager, in his unassuming manner showed his enthusiasm.

To make a longer story shorter, I got the 40 DFAV Weber, took it back to upstate New York, installed it on my '76 2002 and performed some testing of my own. I selected as flat a section of road as I could find that was not heavily traveled by the NYSP. I made five runs in both directions in each gear (3rd and 4th gears). The objective was to time the acceleration from 60 MPH to 80 MPH. The average of the ten runs in each gear is as follows:
Carburator Test Gear Time
32/36 60-80 MPH 3rd 8.90 secs
32/36 60-80 MPH 4th 9.75 secs
40 DFAV 60-80 MPH 3rd 7.25 secs
40 DFAV 60-80 MPH 4th 8.56 secs

The 60 MPH to 80 times are very impressive and can be communicated well in print, but the increase in low end torque and top end performance are as impressive, but my measuring device is from "the seat of my pants" and cannot be communicated the same way here.

I could use a lot of over used adjectives (killer, awesome, etc.) but the bottom line is that this is a "BOLT ON" that really performs.

 


10-06-2008 07:03:07 PM
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