Dual Profile Asymetrical Cam |
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| Metric
Mechanic's Dual Profile Asymmetrical Sport Cam |
Description
The cam has a greater effect on emissions output, idle quality, drivability
and torque range than any other component in an engine. To produce good
top end performance usually a cam has to give up some of its desirable
low speed running characteristic. In 1990, we took on a fairly major undertaking
- to bring emissions, idle, drivability, and high power output all into
harmony by redesigning our sport cam. To gain a grasp of what we did to
the cam, it becomes important to understand when the valve timing events
occur in the engine. |
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| Cam Terminology |
Explanation
- The intake lobe appears symmetrical but plots out asymmetrical.
- The exhaust lobe appears asymmetrical but plots out symmetrical.
Confused? Read On!
If you look at the BMW intake and exhaust cam lobes, they will appear
to be a mirror image of one another and ground with an asymmetrical
profile. When you plot out the lift curve on a piece of graph paper,
you'll discover that the asymmetrical BMW lobe looks like a symmetrical
bell shaped curve. The reason this phenomena occurs is because as the
nose of the cam wipes across the curved foot of the rocker arm, the
rocker arm ratio changes from a low of 0.9:1 to a high of 1.6:1 (with
an average of 1.25:1). So, if we combine a fairly symmetrical lobe with
BMW's variable rocker arm ratio we end up generating an asymmetrical
cam map. |
| Major Cam
Timing Events - Abbreviations Defined |
- TDC - Top Dead Center
- ATDC - After Top Dead Center
- BDC - Bottom Dead Center
- ABDC - After Bottom Dead Center
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- TDC
At top dead center, during the overlap cycle, the lift of the intake
and exhaust valves can only be marginally greater than stock (1 mm)
before the idle degrades and emissions increase.
iii. Intake Events:
- 75° ATDC
The piston is at maximum speed and the intake charge velocity will
be very high. At this point Metric Mechanic's Asymmetrical Cam curve
takes a radical departure from the stock cam curve.
- 110° ATDC
The stock cam has hit maximum lift for a short period of time because
the nose of the cam is rather narrow. Metric Mechanic's Asymmetrical
Cam hits maximum lift at about 120° ATDC and the valve lingers
at high lift because of the broad nose on the cam.
- BDC
With the stock cam the intake valve is only now half open. The Metric
Mechanic’s Asymmetrical design allows the intake valve to stay
3/4 of the way open. Remember at bottom dead center cylinder volume
is at its maximum. At 20° BBDC to 20°ABDC the piston has only
moved 1.5 mm (.060"). Obviously, keeping the intake valve open
at higher lifts while the piston lingers at BDC can greatly enhance
cylinder filling.
- ABDC
After bottom dead center the stock valve drops at a descent rate of
about .0085"/degree. The Metric Mechanic's Asymmetrical Cam takes
a fairly fast descent rate of 0105"/degree. This faster closing
rate helps keep the duration down to 275° versus 264° (measured
at .011" lift) for a stock cam. To help cope with his faster
descent rate from mid-lift on down, we have developed a special valve
spring to be used with this cam (see Metric Mechanic's Valve Spring).
Once the intake valve closes, the engine goes through its compression
and power cycle, until the opening of the exhaust valve.
- Note:
Metric Mechanic's Sport cam is an involute profile cam. An involute
profile cam takes up valve lash and valve spring tension very slowly
in about the first .020 lift. After the initial load of the valve
train is taken up, the valve is accelerated to full lift very quickly.
This slow initial take-up and closing becomes important in reducing
shock load to the valve train. At high RPM, if the valve hits the
valve seat too quickly on closing, it will cause the valve to bounce.
This is commonly referred to as "valve float". An abrupt
closing of the red hot exhaust valve against its seat will eventually
beat out the valve face and seat.
For durability, our sport cams are hardened by nitriding to a hardness
of Rockwell 60 - 65 on the "C" scale. This is a good bit harder
than a factory chill hardened cam. |
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| Metric
Mechanic's Dual Valve Springs (for MM Asymmetrical Cam) |
| Introduction
These special double wound valve springs were developed to handle the
faster descent rate of the asymmetrical cam from mid lift 5 mm (.200")
on down to the seat. At 5 mm (.200") seat pressure is 5% greater
than stock. This increases to over 10% at 2.5 mm (.100") valve
lift. Seat pressure has been increased by over 18%. When both valve
springs are rated at 10 mm (.400") the stock spring is 3% stiffer
than the asymmetrical spring. This helps reduce the likelihood of having
wear problems at the nose of the cam due to high spring pressures at
full lift. To knock out spring harmonies, a great deal of dampening
action was designed into the spring.
This was done in two ways:
- By making the outer spring progressively wound
- By adding an inner spring dampener.
We have carried this spring design over for use on our engines that
use stock cams. These springs have about 10% more seat pressure than
stock and have about 7.5% less pressure than stock at 10 mm lift. This
type of design helps to reduce cam nose and rocker arm wear. |
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